Manufacturing processes have got refined over the decades as we did more precise machining interventions towards finesse and quality attributes. One of the most notable concepts is that of diamond cutting tools that could be called as the latest craze in the manufacturing sector! These machines are revolutionizing different enterprises that undertake to turn of metals and ceramics to produce parts and components for various uses. While cutting and grinding capabilities were developed very early by humans who started using rough stone and later metal implements, the more refined machines like steel blade cutters offered swiftness and these continued for a fairly long time; till when the superiority of diamond tools was established. Diamond cutting tools manufacturer companies are now innovating to produce custom machines so that more applications could be attempted. Experts count various attributes that make the diamond tools superior in the manufacturing and turning enterprises. Here are the things that you need to know about the diamond tools!
What are diamond tools?
Diamond is the hardest substance known to man. This makes diamonds unique among a whole range of materials that offer relatively reduced toughness. Diamond tools have the diamond particles studded on to the moving part of the tool. These tools are then used for cutting, grinding and material removing tasks in metals or ceramics substrates to produce parts and components. The process of sintering or cold pressing is employed through powder metallurgy methodsto fix diamonds on the moving parts of the tools. The applicative advantage derived through such diamond tools include the following -
High force of cutting and grinding
Diamonds being extremely hard, generate very high force of cutting and grinding/removingthe substrate material which is relatively less hard than diamonds. This means the cutting and grinding tasks could be done more effectively because the impact force that is developed is very high and cuts through the material withoutcausing any damage to the diamond itself. The tetrahedron structure of the diamonds also plays significant role in the cutting/grinding action of these tools. According to an expert at a leading diamond point cutting tool manufacturer firm, the diamond atomic structure is very symmetrical and generates sharp and well aligned force of cutting that delivers precision and finesse as the substrate is worked upon.
Wear and tear characteristics and long life!
Diamond dressers manufacturer companies assert that the wear and tear experienced in non diamond cutting tools like those made in silicon carbide or steel is very high because the substrate material offers resistance continuously during cutting and grinding. With the diamond tools, the wear and tear are negligible because of the extreme hardness of the diamonds that are sintered on the moving surface of the tool.
For the manufacturing enterprises, economy of production is very important so as to ensure viability of production. With the diamond tools, the cost of making a component is reduced because the wear and tear are negligible and diamond tools can continue to deliver the same performance for longer time; there is no need to frequently change the cutter blades or grinding/drilling bits! This has led to sharp demand development for the customized diamond tools in the manufacturing enterprises and diamond tools manufacturer companies are catering swiftly to the requirements.